Clymer - Harley Davidson Panhead Service Manual 1948 - 1965

Clymer Harley Davidson Panhead Service Manual 1948-1965

These Harley Davidson Panhead Service manuals are written specifically for the do-it-yourselfer.
For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.
Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.
Clymer shop manuals are perfect for everyone, from the first-time user to the seasoned professional.

Included in this Service Manual:

• QUICK REFERENCE DATA
• CHAPTER ONE / GENERAL INFORMATION
• CHAPTER TWO / TROUBLESHOOTING
• CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
• Routine safety checks / Maintenance intervals / Cleaning your Harley / Tires and wheels / Periodic lubrication / Periodic maintenance / Non-scheduled maintenance / Tune-up / Breaker point ignition service / Carburetor adjustment / Storage

• CHAPTER FOUR / ENGINE
• Panhead engine overview / Service precautions / Special tools / Servicing engine in frame / Engine / Rocker arm cover/cylinder head / Pushrods / Valves and valve components / Cylinders / Pistons and piston rings / Tappets and tappet guides / Oil pump / Timing cover and timing gears / Timing cover / Timing gears and camshaft / Crankcase and crankshaft / Engine break-in

• CHAPTER FIVE / CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
• Primary chain / Motor or compensating sprocket assembly / Primary chain housing / Starter drive (1965) / Clutch booster

• CHAPTER SIX / THREE- AND FOUR-SPEED TRANSMISSION AND KICKSTARTER
• Shift linkage adjustment / Hand shift cover / Foot shift cover / Shift forks / Transmission / Transmission overhaul / Main drive gear oil seal replacement / Kick starter and starter clutch

• CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
• Linkert carburetor / Fuel tanks / Fuel shutoff valve / Exhaust system

• CHAPTER EIGHT / ELECTRICAL SYSTEM
• Battery / Circuit breakers / Ignition coil / Electric starter / Starter solenoid / Lighting system / Instrument panel / Switches / Horn / Charging system / Generators / Generator (3-brush generator) / Generator (standard 1958-on) / Generator (fan cooled 1949-1964) / Polarizing the generator / Voltage regulator / Fuses and circuit breakers

• CHAPTER NINE / WHEELS, HUBS AND TIRES
• Front wheel / Rear wheel / Wheel hubs / Driven sprocket assembly / Drive chain / Laced wheels / Wheel balance / Tires / Tire repairs (tube-type tires) / Wheel alignment

• CHAPTER TEN / SPRINGER FRONT FORK
• Front shock absorber / Spring fork / Rigid fork / Steering damper / Steering adjustment

• CHAPTER ELEVEN / HYDRA-GLIDE FRONT SUSPENSION
• Front forks / Fork removal / Steering head and stem / Steering head bearing race / Steering adjustment

• CHAPTER TWELVE / REAR SUSPENSION
• Rear shock absorbers / Swing arm

• CHAPTER THIRTEEN / BRAKES
• Front drum brakes / Rear mechanical drum brake (1948-1957) / Mechanical brake inspection / Rear hydraulic drum brake (1958-1965) / Hydraulic brake drum and shoe inspection / Rear master cylinder (1957-1965) / Brake pedal assembly / Brake bleeding

• CHAPTER FOURTEEN / FRAME, BODY AND FRAME REPAINTING
• Service stands / Footboards / Seat / Handlebar controls / Handlebar / Frame

• CHAPTER FIFTEEN / RESTORATION
• Panhead history 1948-1965 / Buying old parts / Photos / Original paint restoration / Fuel tank emblems / Upholstery / Chromed parts / Rubber or vinyl parts

• INDEX
• WIRING DIAGRAMS

NOTE: This harley davidson panhead manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.